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Home >> Hyundai >> 2016 >> Equus Signature >> Repair and Diagnosis >> Engine Mechanical >> Intake & Exhaust System >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the negative terminal (A) from the battery.

    Tightening torque: 

    3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 1: Disconnecting Negative Terminal From Battery
    G10382399Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove the engine room cover (A), engine cover (B) and radiator grill upper cover (C).
    Fig 2: Engine Room Cover, Engine Cover And Radiator Grill Upper Cover
    G10382400Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the air cleaner assembly.
    1. Remove the air duct (A).
    2. Disconnect the breather hose (B).
    3. Loosen the clamp (C) and then, disconnect the air intake hose from the throttle body.

      Tightening torque: 

      2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)

    4. Remove the chamber air cleaner (D) and air cleaner assembly (E).

      Tightening torque 

      Air cleaner assembly bolts:

      7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

      Fig 3: Removing Air Cleaner Assembly
      G10382401Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the fuel hose (A), the purge control solenoid valve (PCSV) hose (B) and the brake booster vacuum hose (C).
    Fig 4: Fuel Hose, PCSV Hose And Brake Booster Vacuum Hose
    G10382402Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the ETC module connector (A), PCSV connector (B) and the PCV hose (C).
    Fig 5: ETC Module Connector, PCSV Connector And PCV Hose
    G10382403Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the MAP sensor connect (A) located at the rear side of intake module.
    Fig 6: MAP Sensor Connector
    G10382404Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the wiring harness protector bolts, mounted on the intake module and the cylinder head cover.

    Tightening torque: 

    7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

  8. Remove the high pressure fuel pipe bracket bolt (A), low pressure fuel tube bracket bolts (B) and the injector connector bracket bolt (C).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 7: High Pressure Fuel Pipe Bracket Bolts
    G10382405Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the intake manifold module (A).

    Tightening torque 

    1st step:

    4.9 ~ 7.8N.m (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb-ft)

    2nd step:

    19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)

    Fig 8: Removing Intake Manifold Module
    G10382406Courtesy of HYUNDAI MOTOR AMERICA
  10. Installation is reverse order of removal and tighten the manifold nuts with specified torque in the sequence shown.
Fig 9: Intake Manifold Nuts Tightening Sequence
G10382407Courtesy of HYUNDAI MOTOR AMERICA