ECM Update (Service Campaign TJ4) (SC TJ4)

Publication date: 2011-11-01
Reference number: SC TJ4
Supersedes refnos: 11-01-064

ECM UPDATE (SERVICE CAMPAIGN TJ4)

SERVICE CAMPAIGN BULLETIN

Reference Number(s): 11-01-064, Date of Issue: November, 2011

HYUNDAI:	VELOSTER (FS)
GROUP:	CAMPAIGN

REVISION HISTORY

IMPORTANT: ***Dealer Stock and Retail Vehicles***
Dealers must perform this Service Campaign on all affected vehicles prior to customer retail delivery and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty Vehicle Information" screen via WEBDCS to identify open Campaigns.

DESCRIPTION

This bulletin provides information related to the ECM software update of some 2012MY VELOSTER (FS) 1.6L M/T vehicles to improve the following:

P0191 : Fuel Rail Pressure Sensor Circuit Range/Performance.
P061B : Internal Control Module Torque Calculation Performance.
P0456 : Evaporative Emission System-Leak detected (very small leak).
P2188 : DTC P2188 - Fuel System Too Rich - At Idle (Bank 1).
Shift indicator light stays on in 4th gear in some vehicles.

Applicable Vehicles:

2012 MY VELOSTER (FS) with 1.6L GDI engine (June 27, 2011 through Nov 15, 2011 production)

GDS INFORMATION

EVENT #

DESCRIPTION

257 (or later compatible event)⁽¹⁾

"FS MT P0191 DTC LOGIC IMPROVEMENT."

⁽¹⁾	the latest event that appears in the Engine Auto Mode event list for the particular vehicle/engine)

WARRANTY INFORMATION

Model	Op Code	Operation	Op Time
FS	10C151R1	ECM UPGRADE	0.3

NOTE: Submit claim on Campaign Claim Entry Screen.

CAUTION: In the event of AUTO MODE Update failure (after it initiated the progress bar):

You must then attempt MANUAL MODE. Use the ECM P/N from the vehicle's ECM label if the correct ECM P/N it is not clear from the ROM ID Table.
Replacing an ECM without carefully documenting that a MANUAL MODE update attempt was made will result in claims charge back.

ROM ID INFORMATION TABLE

Verify the ECM ROM ID before updating the vehicle's software. Refer to the table below.

ROM ID INFORMATION

ECM P/N	T/M	IMMO	ROM ID
ECM P/N	T/M	IMMO	Previous	New
39110-2BBF0	M/T	Yes (Push Button Start)	GGFS-BFU6FS00600 GGFS-BFU6FS01600 GGFS-BFU6FS02600 GGFS-BFU6FS03600	GGFS-BFU6FS04600
39110-2BBF3	M/T	No (Key Start)	GGFS-BFU6ES00600 GGFS-BFU6ES01600 GGFS-BFU6ES02600 GGFS-BFU6ES03600	GGFS-BFU6ES04600

GENERAL PRECAUTIONS

Connect the USB cable between the GDS and the VCI.
Connect the 16-pin DLC connector from the VCI into the DLC located under the driver's side dash.

NOTE: Make sure the battery icon at the bottom right of the GDS laptop shows at least 50%; If not, charge the GDS or attach a battery charger.
Turn off all lights (Do not leave the headlight switch in auto mode) and all accessories (including heater/air conditioner/fan, audio, heated seats, rear defroster, etc) to ensure the battery will not be discharged during the update.
Perform the update with the ignition key in the ON position. (Turn ignition key to the ON position or press the Start-Stop button 2 times without depressing the brake pedal).
Do not disconnect any cables connected to the vehicle or the GDS during the update.
Do not start the engine or turn the ignition switch OFF during the update.

NOTE: Confirm your GDS has the most recent version. If not, connect the GDS to an Internet port, open the GDS home page and select "Update". Refer to instructions on hmaservice.com if necessary.
If you encounter GDS related problems, call the GIT Helpline at 888-437-0308.

SERVICE PROCEDURE

GDS AUTO MODE ECM UPDATE PROCEDURE

From the GDS home page, select ECU Upgrade . If necessary, select the VIN.
Select Engine as the system and then select OK .
Select Auto Mode and then select Next .
From the System tab, select Engine and then select OK . The GDS will read the ROM ID. Confirm the ROM is applicable as shown on Page 1, "ROM ID Information".
Select update event as listed under GDS Information on page 1 , then select Upgrade.
If the screen indicates "Voltage is OK" (voltage > 12volts), select OK . If not, select CANCEL and charge the vehicle battery by running the engine for 10 minutes.
Updating will occur until 100% is reached on the bar graph. At the prompt, turn the ignition key OFF for 10 seconds, then turn it ON and select OK .
The GDS will confirm that ECM reprogramming is successfully finished. Select OK .
If the ECM update was not successful, go to GDS MANUAL MODE ECM UPDATE PROCEDURE .
Check for DTC in all systems and Erase All DTC that stored due to loss of CAN communication during the ECM Update.
Turn OFF ignition 10 seconds then turn ON before going to engine start.
Start the engine to confirm proper operation.

GDS MANUAL MODE ECM UPDATE PROCEDURE

NOTE:

GDS Manual Mode is intended for recovery of an ECM Update should it begin but then later fail in process in the Auto Mode.
The ECM connectors must be disconnected for 15 minutes to reset its contents before performing this Manual Mode Update.
Do not force Manual Mode if an error in Auto Mode indicates that the vehicle's current ROM ID did not apply.
It is critical to identify the correct ECM Part Number in the PASSWORD table to prevent the ECM from becoming permanently damaged. It is recommended to remove the ECM and read the part number on the label to be sure.

From the GDS home page, select ECU Upgrade. If necessary, select the VIN.
Select Engine as the system and then select OK .
Select Manual Mode and then select Next.
From the System tab, select Engine and then select OK .
Select update event as per the GDS Information on page 1 , then select Upgrade.
Be certain to enter the exact appropriate password from the table on the next page and select OK. See the important NOTE above.

The remaining steps are same as Steps 6~12 of the Auto Procedure.

PASSWORD DESCRIPTION

MENU	PASSWORD	Comments
FS 1.6 MT IMMO : 39110-2BBF0	1020	Push Button Start
FS 1.6 MT NON IMMO : 39110-2BBF3	1023	Key Start