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Home >> Hyundai >> 2011 >> Accent GL >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair procedures >> Removal And Installation

Removal And Installation

  1. Remove the engine cover.
  2. Remove the accelerator cable (A).
  3. Disconnect the TPS (Throttle Position Sensor) connector (B) and the MAP sensor connector (F).
  4. Disconnect the ISA (Idle Speed Actuator) connector (B).
  5. Disconnect the PCV (Positive Crankcase Ventilation) hose (D) and breather hose (E).
    Fig 1: Identifying Accelerator Cable, TPS (Throttle Position Sensor) Connector And MAP Sensor Connector
    G06879241Courtesy of HYUNDAI MOTOR CO.
  6. Disconnect the injector connector (No. 3, 4) (A).
  7. Disconnect the injector connector (No. 1, 2) (B).
    Fig 2: Identifying Injector Connectors
    G06879242Courtesy of HYUNDAI MOTOR CO.
  8. Remove the heater hose (A), PCSV (Purge Control Solenoid Valve) (B) and the brake vacuum hose (C) from throttle body and intake manifold.
  9. Disconnect the PCSV (Purge Control Solenoid Valve) (D) and water temperature sensor connector (E).
    Fig 3: Identifying Heater Hose, PCSV (Purge Control Solenoid Valve) And Brake Vacuum Hose
    G06879243Courtesy of HYUNDAI MOTOR CO.
  10. Remove the delivery pipe (A).

    Tightening torque: 

    18.6 ~ 27.5 N.m (1.9 ~ 2.8 kgf.m, 13.7 ~ 20.3 lb-ft)

    Fig 4: Identifying Delivery Pipe With Mounting Bolts
    G06879244Courtesy of HYUNDAI MOTOR CO.
  11. Remove the intake manifold stay (A).

    Tightening torque: 

    17.7 ~ 24.5 N.m (1.8 ~ 2.5 kgf.m, 13.0 ~ 18.1 lb-ft)

    Fig 5: Identifying Intake Manifold Stay With Mounting Bolts
    G06879245Courtesy of HYUNDAI MOTOR CO.
  12. Remove the intake manifold.

    Tightening torque: 

    14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.5 lb-ft)

    Fig 6: Identifying Intake Manifold With Mounting Nuts
    G06879246Courtesy of HYUNDAI MOTOR CO.
  13. Installation is in the reverse order of removal with new gasket.