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Manual Transaxle Case: Disassembly

  1. Remove the stopper bolt and the shift check.
    Fig 1: Removing Stopper Bolt & Shift Check
    G00969100Courtesy of HYUNDAI MOTOR CO.
  2. Loosen 2 bolts, and remove the spring and the ball and the pin with a magnet tool.
    Fig 2: Identifying 2 Bolts
    G00969101Courtesy of HYUNDAI MOTOR CO.
  3. Take off 4 bolts with shifting any position to loosen bolts.
    Fig 3: Removing Shift Control Mechanism Bolts
    G00969102Courtesy of HYUNDAI MOTOR CO.
  4. Take off the reverse switch.
    Fig 4: Identifying Reverse Switch
    G00969103Courtesy of HYUNDAI MOTOR CO.
  5. Remove the control assembly.
    NOTE: At this time, it comes to pull out easily if you pull out the control assembly while moving to select direction.
    Fig 5: Removing Shift Control Mechanism
    G00969104Courtesy of HYUNDAI MOTOR CO.
  6. Remove the bore plug by the minus driver etc.
    Fig 6: Remove Bore Plug
    G00969105Courtesy of HYUNDAI MOTOR CO.
  7. Take off the snap ring of the output shaft from the hole after removing a bore plug.
    NOTE: The output shaft drops with the sound named by expanding the snap ring of the output shaft.
    Fig 7: Identifying Snap Ring
    G00969106Courtesy of HYUNDAI MOTOR CO.
  8. Take off all around bolts by the impact wrench.
    Fig 8: Identifying Transaxle Case To Clutch Housing Bolts
    G00969107Courtesy of HYUNDAI MOTOR CO.
  9. Raise a case while hitting at case corner with plastic hammer.
  10. So pull out the case from housing slowly.
    Fig 9: Separating Transaxle Case From Clutch Housing
    G00969108Courtesy of HYUNDAI MOTOR CO.
  11. Remove the oil gutter and baffle plate.
    Fig 10: Identifying Oil Gutter & Baffle Plate
    G00969109Courtesy of HYUNDAI MOTOR CO.
  12. Take off the differential side bearing outer race oil seal and the adjusting shim by (-) drive.
    Fig 11: Taking Off The Differential Side Bearing Outer Race Oil Seal & The Adjusting Shim
    G00969110Courtesy of HYUNDAI MOTOR CO.