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Home >> Hyundai >> 2003 >> Tiburon Base, Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Exterior >> Front Door >> Removal And Installation

Removal And Installation

  1. Remove the grip handle using a remover.
    Fig 1: View Of Grip Handle
    G02698319Courtesy of HYUNDAI MOTOR CO.
  2. Remove the inside handle housing.
    Fig 2: Removing Inside Door Handle Housing
    G02698320Courtesy of HYUNDAI MOTOR CO.
  3. Remove the tweeter speaker using a remover.
    Fig 3: Removing Tweeter Speaker
    G02698321Courtesy of HYUNDAI MOTOR CO.
  4. Remove the mounting screws and remove the door trim panel.

    Disconnect the wire connectors.

    Fig 4: Removing Door Trim Panel
    G02698322Courtesy of HYUNDAI MOTOR CO.
  5. Remove the door grip handle mounting bracket, speaker and door trim seal.
    Fig 5: Removing Door Grip Handle Mounting Bracket
    G02698323Courtesy of HYUNDAI MOTOR CO.
  6. Remove the door tooling hole cover.
    Fig 6: Removing Door Tooling Hole Cover
    G02698324Courtesy of HYUNDAI MOTOR CO.
  7. Remove the door glass stopper catch.
    Fig 7: Removing Door Glass Stopper Catch
    G02698325Courtesy of HYUNDAI MOTOR CO.

    Tightening torque: 

    1. 4-6 Nm (40-60 kg.cm, 3-5 lb.ft)
  8. Remove the door delta chassis.
    Fig 8: Removing Door Delta Chassis
    G02698326Courtesy of HYUNDAI MOTOR CO.
  9. Remove the glass stopper bolts, remove the window glass.
    Fig 9: Identifying Glass Stopper Bolts & Removing Glass
    G02698327Courtesy of HYUNDAI MOTOR CO.
  10. Remove the door side weather strip.
    Fig 10: Removing Door Side Weather Strip
    G02698328Courtesy of HYUNDAI MOTOR CO.
  11. Loosen the mounting nuts and remove the regulator assembly.
    Fig 11: Identifying Regulator Mounting Nuts
    G02698329Courtesy of HYUNDAI MOTOR CO.

    Tightening torque: 

    1. 9-14 Nm (90-140 kg.cm, 6.5-10 lb.ft)
  12. Disconnect the cable, after loosening the inner handle mounting screw, push the inner handle toward the direction shown in the illustration and remove it.
    Fig 12: Removing Inside Door Handle
    G02698330Courtesy of HYUNDAI MOTOR CO.
  13. Remove the door outside belt.
    Fig 13: Removing Door Outside Belt
    G02698331Courtesy of HYUNDAI MOTOR CO.
    NOTE: Install the door outside belt to the inside of groove of the door panel.
    Fig 14: Identifying Groove In Door Panel
    G02698332Courtesy of HYUNDAI MOTOR CO.
  14. Remove the door outside handle and key cylinder.
    Fig 15: Removing Outside Door Handle & Key Cylinder
    G02698333Courtesy of HYUNDAI MOTOR CO.
  15. Remove the door latch assembly mounting screws and remove the door latch assembly.
    Fig 16: Identifying Door Latch Mounting Screws
    G02698334Courtesy of HYUNDAI MOTOR CO.

    Tightening torque: 

    1. 17-22 Nm (170-220 kg.cm, 12-16 lb.ft)
  16. Remove the door checker.
    Fig 17: Removing Door Checker
    G02698335Courtesy of HYUNDAI MOTOR CO.
  17. Installation is the reverse of removal.

    When installing the door vapor barrier, butyl tape should not be placed so it blocks the door trim fastener holes.