LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2009 >> S2000 Base >> Repair and Diagnosis >> Transmission >> Clutch >> Clutch Master Cylinder Replacement

Clutch Master Cylinder Replacement

NOTE:
  • Use fender covers to avoid damaging painted surfaces.
  • Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
  1. Remove and discard the brake fluid from the clutch master cylinder reservoir (A) with a syringe or other suitable device.
    Fig 1: Disconnecting Clutch Line From Clutch Master Cylinder With Torque Specifications
    G03693352Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Disconnect the clutch line (B) from the clutch master cylinder. Plug the end of the clutch line and reservoir hose with a shop towel to prevent brake fluid from coming out.
  3. Pry out the lock pin (A), and pull the pedal pin (B) out of the yoke. Remove the master cylinder mounting nuts (C).
    Fig 2: Removing Master Cylinder Mounting Nuts With Torque Specifications
    G03693353Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the clutch master cylinder (A).
    Fig 3: Removing Clutch Master Cylinder
    G03693354Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the clutch master cylinder in the reverse order of removal. Tighten the master cylinder mounting nuts to 13 N.m (1.3 kgf.m, 9.4 lbf.ft).
  6. Bleed the clutch hydraulic system (see step CLUTCH HYDRAULIC SYSTEM BLEEDING  ).
  7. Adjust the clutch pedal, the clutch pedal position switch, and the clutch interlock switch. (see step CLUTCH PEDAL, CLUTCH PEDAL POSITION SWITCH, AND CLUTCH INTERLOCK SWITCH ADJUSTMENT  ).
  8. Check the clutch operation, and check for leaks.
  9. Test-drive the vehicle.