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Home >> Honda >> 2000 >> S2000 >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Front Suspension >> Upper Arm Replacement

Upper Arm Replacement

Special Tools Required 

  1. Raise the front of the vehicle, and support it with safety stands in the proper locations (see SAFETY STANDS ).
  2. Remove the front wheel.
  3. Remove the flange bolts (A) and the wheel speed sensor harness (B) from the upper arm (C).
    Fig 1: Flange Bolts, Wheel Speed Sensor Harness And Upper Arm With Torque Specifications
    G06232008Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the lock pin (A) from the upper arm ball joint, then remove the castle nut (B).
    NOTE: During installation, install the lock pin as shown after tightening the castle nut.
    Fig 2: Lock Pin And Castle Nut With Torque Specifications
    G06232009Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Disconnect the upper arm ball joint from the knuckle using the ball joint thread protector and the ball joint remover (see BALL JOINT REMOVAL ).
  6. Remove the flange bolts (A), and remove the upper arm.
    NOTE: Use new flange bolts during reassembly.
    Fig 3: Flange Bolts With Torque Specifications
    G06232010Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the upper arm in the reverse order of removal, and note these items:
    • First install all of the components, and lightly tighten the bolts and the nuts, then raise the suspension to load it with the vehicle's weight before fully tightening to the specified torque values.
    • Be careful not to damage the ball joint boot when connecting the knuckle.
    • Before connecting the ball joint to the knuckle, degrease the threaded section and tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section, and the mating surfaces of the castle nut.
    • Torque the castle nut to the lower torque specification, then tighten it only far enough to align the slot with the ball joint pin hole. Do not align the castle nut by loosening it.
    • Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the wheel.
  8. Check the wheel alignment, and adjust it if necessary (see WHEEL ALIGNMENT ).