Removal And Installation
- Disconnect the 12V battery negative (-) terminal.
- Loosen the front wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
CAUTION:- When lifting a vehicle using a lift, be careful not to damage the lower parts of the vehicle (floor under cover, fuel filter, fuel tank, canister).
(Refer to General Information - "LIFT AND SUPPORT POINTS ")
- When lifting a vehicle using a lift, be careful not to damage the lower parts of the vehicle (floor under cover, fuel filter, fuel tank, canister).
- Remove the front wheel and tire.
(Refer to Suspension System - "WHEEL ")
- Remove the front brake caliper.
(Refer to Brake System - "FRONT BRAKE CALIPER ")
- Remove the front brake disc (A) after loosening the screws.
Tightening torque:
4.9 - 5.8 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb-ft)
- By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
- Loosen the caulking nut (A).
Tightening torque:
294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb-ft)
NOTE:- The driveshaft lock nut must be replaced with new one.
- When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
- When tightening the drive shaft lock nut, tighten to the specified torque while pressing the brake.
- After tightening the driveshaft lock nut, pay attention to the caulking depth (A) and caulk using a chisel or an appropriate tool. [2 places]
Caulking depth (A): 1.5 mm (0.0591 in)
- The driveshaft lock nut must be replaced with new one.
- Remove the dust cover (A).
Tightening torque:
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)
- Remove the front wheel speed sensor after loosening the mounting bolt (A).
Tightening torque:
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)
- Loosen the brake hose bracket mounting bolt (A).
Tightening torque:
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)
- Remove the split pin and then loosen the nut (A).
Tightening torque:
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
- Remove the tie rod end ball joint by using the SST (09568-2J100).
- Separate the lateral arm (A) from the sub frame after loosening the mounting bolt and nut.
Tightening torque:
156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)
- Remove the front under cover.
(Refer to Motor and Reduction Gear System - "FRONT UNDER COVER ")
- Remove the side cover (A) after loosening the mounting bolts.
Tightening torque:
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)
- Separate the tension arm (A) from the sub frame after loosening the mounting bolt and nut.
Tightening torque:
156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)
- Separate the knuckle from the drive shaft by using the plastic hammer.NOTE:
- When removing the drive shaft, use a plastic hammer in order to avoid shock applied to the axle.
- Remove the split pin and then loosen the nut (A).
Tightening torque:
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
- Remove the tension arm ball joint by using the SST (09568-2J100).
- Remove the split pin and then loosen the nut (A).
Tightening torque:
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
- Remove the lateral arm ball joint by using the SST (09568-2J100).
- Loosen the knuckle upper bolt and nut (A).
Tightening torque:
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
- Using a special tool (0K517-J5100), expand the knuckle joint to the standard value and remove the knuckle (A) from the front strut.
Reference value : Below 8.0 mm (0.31 in.)
CAUTION:- Be careful not to exceed 8 mm (0.31 in.) because it may cause knuckle quality issues.
- Remove the hub bearing assembly from the knuckle after loosening the mounting bolts (A).
Tightening torque:
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)
- Install in the reverse order of removal.
- Check the alignment.
(Refer to Suspension System - "ALIGNMENT ")