Removal Procedure
- Before removing the old control module, perform the SPS function Prepare Control Module for Removal, if available. Control Module References
- Remove underbody panels as necessary. Underbody Panel Component Locator
- Drain the drive motor battery cooling system. Drive Motor Battery Cooling System Draining and Filling
- Disable the high voltage system. High Voltage Disabling
- NOTE:
Disconnecting high voltage electrical connectors and testing for voltage MUST be performed during the high voltage disabling procedure but, for graphic clarity, the connector(s) are shown still connected.
Disconnect the high voltage electrical connectors. (4) High Voltage Connectors
Front Trim Finish Compartment (1) - Remove - Front Trim Finish Compartment Removal and Installation
Front Trim Finish Compartment Support Bolt - Left Side and Right Side (1) - Remove [4x]
- Front Trim Finish Compartment Support - Left Side and Right Side (2) - Remove [2x]
Front End Sheet Metal Cross Brace Bolt (1) - Remove [12x]
Disconnect the wiring harness retainers.
- Front Suspension Strut Housing Brace (1) - Remove
Drive Motor Battery Charger Inlet Hose Bracket Bolt (1) - Remove
- Disconnect the electrical connector. (4)
- Retainer (3) - Release
- High Voltage Battery Coolant Inlet Hose (2) @Refrigerant System Control Module - Remove and position aside
Drive Motor Control Module Coolant Pump Hose Clip Bolt (1) - Remove
- Release the radiator outlet hose clips (2) as necessary.
- Retainer (3) - Release
- High Voltage Battery Coolant Cooler Outlet Hose (4) @Hybrid/Electric Vehicle Propulsion System Coolant Control Valve 1 - Remove and position aside
- NOTE:
Some components not shown for graphic clarity.
Disconnect the electrical connector and reposition the wiring harness as necessary.
- Push in the tabs on the drive motor battery surge tank inlet hose connector (1) to release the internal retainer.
- Retainer (3) - Release
- High Voltage Battery Coolant Pump Inlet Hose (2) - Remove
- NOTE:
Some components not shown for graphic clarity.
Retainer (3) - Release
- Front Electric Drive Transmission Module Hose (1) @Front Electric Drive Transmission Module - Remove
- High Voltage Battery Coolant Inlet Secondary Hose Nut (2) - Remove
- NOTE:
Some components not shown for graphic clarity.
Retainer (1) - Release
- Front Electric Drive Transmission Module Hose (2) @Hybrid/Electric Vehicle Battery Coolant Pump - Left Side - Remove and position aside
High Voltage Battery Coolant Inlet Secondary Hose Nut (3) - Remove
- Drive Motor Battery Charger Receptacle Coolant Outlet Hose Clip (2) - Release
- High Voltage Battery Coolant Pump Inlet Hose (1) @High Voltage Battery Heater Module - Remove and position aside
High Voltage Battery Coolant Inlet Secondary Hose Nut (1) - Remove
- Retainer (2) - Release
- Heater Coolant Heater Inlet Hose (3) @High Voltage Battery Heater Module - Remove and position aside
- NOTE:
Disconnecting high voltage electrical connectors and testing for voltage MUST be performed during the high voltage disabling procedure but, for graphic clarity, the connector(s) are shown still connected.
Disconnect the high voltage electrical connectors and release the wiring harness retainers as necessary. (1, 3) High Voltage Connectors
- Disconnect the electrical connector. (2)
High Voltage Battery Heater Bracket Bolt (1) - Remove [4x]
- High Voltage Battery Heater Module (2) - Remove
Wiring Harness Retainer (1) - Disconnect [2x]
- NOTE:
Some components not shown for graphic clarity.
High Voltage Battery Heater Bracket Bolt (1) - Remove [2x]
- High Voltage Battery Heater Bracket (2) - Reposition
Disconnect the electrical connector and release the wiring harness retainers as necessary. (1, 2)
- NOTE:
Disconnecting high voltage electrical connectors and testing for voltage MUST be performed during the high voltage disabling procedure but, for graphic clarity, the connector(s) are shown still connected.
Disconnect the high voltage electrical connector. (1) High Voltage Connectors
- Front Electric Drive Transmission Module Positive and Negative Cable Channel Bolt (2) - Remove [4x]
Front Electric Drive Transmission Module Positive and Negative Cable (1) - Reposition
- NOTE:
Some components not shown for graphic clarity.
Retainer (1) - Release
- Front Electric Drive Transmission Module Cooler Coolant Hose (2) @Front Electric Drive Transmission Module - Remove and position aside
Drive Motor Power Inverter Module Cover Bolt (1) - Remove [4x]
- Drive Motor Power Inverter Module Cover (2) - Remove
Using a magnetic socket, remove the 3 drive motor power inverter module connector bolts (1).
Drive Motor Power Inverter Module Bolt (1) - Remove [16x]
- Drive Motor Control Module (2) - Remove
- Drive Motor Power Inverter Module Cover Gasket (3) - Remove
Drive motor power inverter module cover seal is not serviceable separately.