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Home >> Ford >> 2023 >> Explorer ST-Line, 4WD >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Removal And Installation >> Hybrid Drive Unit >> Installation

Hybrid Drive Unit: Installation

  1. If a new hybrid drive unit was installed, the Transmission Identification (TRID) file must be updated with characterization data for the new hybrid drive unit.

    1. Locate the hybrid drive unit 2D barcode located near the input shaft.
    2. Scan the 2D barcode on the new hybrid drive unit using a QR or 2D barcode reader app.
    3. Record the last 7 digits of the barcode.

  2. Install the transmission fluid spray nozzle.
    GFD658172Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure the gasket is free of oil residue prior to installing.

    Wipe the transmission sealing surface with a lint free shop towel. Install the hybrid drive unit gasket.

    GFD658174Courtesy of FORD MOTOR COMPANY
  4. NOTE: Hold the hybrid drive unit in the upright position. Failure to hold the hybrid drive unit in the upright position can damage the electric motor.

    If installing a new hybrid drive unit, drive the alignment pins flush with the front of the hybrid drive unit.

    GFD658175Courtesy of FORD MOTOR COMPANY
  5. NOTE: Visually inspect and align the 4 flats on the torque converter with the flats on the pump when installing the hybrid drive unit.

    Wipe the hybrid drive unit sealing surface with a lint free shop towel. Using a floor crane and the special tools, install the hybrid drive unit. Use Special Service Tool: 307-651 Bracket, Pump Remover/Installer, 307-651-03 Lift Fixture Adapter (MHT). Use the General Equipment: Floor Crane

    GFD658169Courtesy of FORD MOTOR COMPANY
  6. Remove the special tools. Use Special Service Tool: 307-651 Bracket, Pump Remover/Installer, 307-651-03 Lift Fixture Adapter (MHT).
    GFD658168Courtesy of FORD MOTOR COMPANY
  7. NOTE: Make sure the components are installed to the position noted before removal.

    Install the bolts shown in the graphic.

    Torque: 18 lb.ft (25 Nm)

    GFD658176Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure the components are installed to the position noted before removal.

    Install the front short hybrid drive unit bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD658177Courtesy of FORD MOTOR COMPANY
  9. Install the back hybrid drive unit bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD658166Courtesy of FORD MOTOR COMPANY
    1. Rotate the transmission to the horizontal position. Use the General Equipment: Mounting Stand
    2. Using a floor crane, remove the transmission from the mounting stand. Use the General Equipment: Floor Crane
    GFD658178Courtesy of FORD MOTOR COMPANY
  10. Install the transmission.
  11. If a new hybrid drive unit was installed, the Transmission Identification (TRID) file must be updated with characterization data for the new hybrid drive unit. Refer to Transmission Strategy Download .