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In-Vehicle Repair: Camshafts: Installation

    NOTE: Apply clean engine oil to the camshaft journals, the camshaft caps and the camshaft lobes prior to installing the camshafts.
    Fig 1: Positioning LH Camshafts On Camshaft Journals
    G03996392Courtesy of FORD MOTOR CO.
  1. Position the LH camshafts on the camshaft journals.
  2. CAUTION: Install the camshaft bearing caps. The camshaft bearing caps are positional and must be installed in their original locations and orientation or engine damage can occur.
  3. Install the LH camshaft bearing caps.
    • Position the bearing caps.
    • Install the bearing cap bolts. Tighten the bolts in 3 stages in the sequence shown.
      • Stage 1: Hand-tighten.
      • Stage 2: Tighten to 6 Nm (53 lb-in).
      • Stage 3: Tighten an additional 90 degrees.
        Fig 2: Identifying Bolts Tightening Sequence
        G03996394Courtesy of FORD MOTOR CO.
  4. NOTE: Apply clean engine oil to the camshaft journals, the camshaft caps and the camshaft lobes prior to installing the camshafts.
    Fig 3: Identifying Intake and Exhaust Camshafts
    G03996390Courtesy of FORD MOTOR CO.
  5. Install the RH camshafts.
  6. CAUTION: Install the camshaft bearing caps. The camshaft bearing caps are positional and must be installed in their original locations and orientation or engine damage can occur.
  7. Install the RH camshaft bearing caps.
    • Position the bearing caps.
    • Install the bolts. Tighten the bolts in 3 stages in the sequence shown.
      • Stage 1: Hand-tighten.
      • Stage 2: Tighten to 6 Nm (53 lb-in).
      • Stage 3: Tighten an additional 90 degrees.
        Fig 4: Identifying Bolts Tightening Sequence
        G03996396Courtesy of FORD MOTOR CO.
  8. CAUTION: If any components are installed new, the engine must be reshimmed or engine damage can occur.
    Fig 5: Checking Clearance Using Feeler Gauge
    G03995833Courtesy of FORD MOTOR CO.
  9. Using a feeler gauge, confirm that the tappet and shim clearances are within specification. For additional information, refer to VALVE CLEARANCE CHECK  in this article.
  10. If tappet and shim clearances are not within specification, adjust the clearance. For additional information, refer to VALVE CLEARANCE ADJUSTMENT  in this article.
  11. Install the timing drive components. For additional information, refer to TIMING DRIVE COMPONENTS  in this article.