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Home >> Ford >> 2003 >> Explorer Sport 4.0 K, RWD >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System-General Information >> General Procedures >> Power Steering System Filling

Power Steering System Filling

  1. Fill the reservoir.
    WARNING: Do not mix oil types, any mixture or any unapproved oil could lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist.
    • Use MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford Specification MERCON®.
    Fig 1: Identifying Reservoir
    G01301803Courtesy of FORD MOTOR CO.
  2. Remove the ignition coil fuse to disable the vehicle.
    Fig 2: Removing Ignition Coil Fuse To Disable Vehicle
    G01301804Courtesy of FORD MOTOR CO.
  3. Raise the front wheels off the floor.
  4. Turn the steering wheel from stop-to-stop while cranking the engine.
    CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the starter to cool for 1 minute before cranking again. Premature starter failure can occur.
    CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump can occur.
    Fig 3: Turning Steering Wheel
    G01301805Courtesy of FORD MOTOR CO.
  5. Lower the vehicle.
  6. Fill the reservoir.
    CAUTION: Do not overfill the reservoir.
    • Use MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford Specification MERCON®.
    Fig 4: Identifying Reservoir
    G01301806Courtesy of FORD MOTOR CO.
  7. Install the ignition coil fuse.
    Fig 5: Installing Ignition Coil Fuse
    G01301807Courtesy of FORD MOTOR CO.