Pump - Zetec: Installation

NOTE: Install a new teflon seal 388898-S on the power steering pressure hose fittings before connecting the hoses.

NOTE: Make sure that the threads are clean and free of debris before connecting the hoses.

Fig 1: Installing Power Steering Pump Bolts

Courtesy of FORD MOTOR CO.

Position the power steering pump (3A674) and install the four bolts.
- Install a new power steering pump heat shield.
Position the power steering hose in the vehicle.
Lower the vehicle.
Connect the power steering return hose to the power steering pump.

Fig 2: Connecting Power Steering Return Hose To Power Steering Pump
Courtesy of FORD MOTOR CO.
Position the engine block ground bracket and install the bolts.

Fig 3: Installing Engine Block Ground Bracket Bolts
Courtesy of FORD MOTOR CO.
Connect the HO2S electrical connector.

Fig 4: Connecting HO2S Electrical Connector
Courtesy of FORD MOTOR CO.
Connect the power steering pressure hoses together.

Fig 5: Connecting Power Steering Pressure Hoses
Courtesy of FORD MOTOR CO.
Raise and support the vehicle.
Connect the power steering pressure hose to the power steering pump.

Fig 6: Connecting Power Steering Pressure Hose To Power Steering Pump
Courtesy of FORD MOTOR CO.
Turn the tensioner bolt clockwise and position the accessory drive belt.

Fig 7: Turning Tensioner Bolt
Courtesy of FORD MOTOR CO.
Position the RH lower splash shield and install the bolts.

Fig 8: Installing RH Lower Splash Shield Bolts
Courtesy of FORD MOTOR CO.
Lower the vehicle.
Install the power steering pressure hose brackets.
1. Position the power steering pressure hose brackets.
2. Install the bolts.
Fig 9: Installing Power Steering Pressure Hose Brackets
Courtesy of FORD MOTOR CO.
Position the A/C hose bracket and install the bolt.

Fig 10: Installing A/C Hose Bracket Bolt
Courtesy of FORD MOTOR CO.
Position the speed control actuator cable into the A/C hose bracket.

Fig 11: Positioning Speed Control Actuator Cable Into A/C Hose Bracket
Courtesy of FORD MOTOR CO.
Position the A/C hose clamp and install the bolt.

Fig 12: Installing A/C Hose Clamp Bolt
Courtesy of FORD MOTOR CO.
Connect the radiator overflow tube.

Fig 13: Connecting Radiator Overflow Tube
Courtesy of FORD MOTOR CO.

NOTE: When the battery (10655) is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

Connect the battery ground cable.