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Common Specs & Procedures

RAM 2500 HD & 3500 HD COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM SPECIFICATIONS
  Torque FASTENER TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
  Front 263 ft. lbs. (356 N.m)
  Rear N/A
Battery SPECIFICATIONS
Brakes
  Bleeding Sequence Base Brakes: STANDARD PROCEDURE Antilock Brakes: STANDARD PROCEDURE - ABS BRAKE BLEEDING
  Disc Brakes
    Service Specifications BASE BRAKE
    Torque Base Brakes: TORQUE SPECIFICATIONS , Antilock Brakes: SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR RATINGS
  Torque TORQUE SPECIFICATIONS - GENERATOR / CHARGING SYSTEM
Drive Belts
  Adjustment Serpentine belt used, not adjustable.
  Drive Belt Routing Refer to appropriate "Belt Routing" figure under INSTALLATION .
Engine Cooling
  General Service Specifications FILL VOLUMES
  Radiator Cap Pressure 21 psi (145 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I PUMP, WATER
Engine Mechanical
  5.7L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil Pressure At Curb Idle Speed (MIN): 4 psi (25 kPa), @ 3000 RPM: 25-110 psi (170-758 kPa), If pressure is zero at curb idle, DO NOT run engine.
    Overhaul ENGINE SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
  6.4L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed (MIN): 4 psi (25 kPa), @ 3000 RPM: 25-110 psi (170-758 kPa), If pressure is zero at curb idle, DO NOT run engine.
    Overhaul ENGINE SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
  6.7L
    Compression The minimum cylinder pressure is 350 psi. Cylinder pressure should be within 20% from cylinder to cylinder.
    Oil pressure Refer to appropriate OIL PRESSURE table under TECHNICAL SPECIFICATIONS .
    Overhaul TECHNICAL SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  5.7L & 6.4L GAS
    Flexplate 70 ft. lbs. (95 N.m)
    Flywheel 55 ft. lbs. (75 N.m)
  6.7L DIESEL
    Dual Mass Flywheel Bolts 45 ft. lbs. (61 N.m)
    Flexplate 101 ft. lbs. (137 N.m)
    Flywheel 101 ft. lbs. (137 N.m)
Fuel System
  Pressure Specification Diesel: As high as 26, 107 psi (180, 000 kPa); CNG & Gas: 58 psi +/- 2 psi
  Fuel Pressure Test Procedure Diesel: CHECKING THE FUEL DELIVERY SYSTEM ; Gas: CHECKING THE FUEL DELIVERY SYSTEM (HARD START)
  Fuel Filter Location Gas: Fuel filter is part of fuel pump module.
Diesel: Fuel filter 1 is located on the engine. Fuel filter 2 is located on the frame rail.
  Fuel Filter R & I Diesel: FILTER, FUEL ; Gas: MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification The firing order is 1-8-4-3-6-5-7-2. Also see FIRING ORDER & CYLINDER IDENTIFICATION .
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  5.7L & 6.4L
    Type LZFR5C-11G
    Gap .043 in. (1.1 mm)
    Torque 13 (± 2) ft. lbs. (18 (± 3) N.m): Torque critical tapered design. Do not exceed 15 ft. lbs.
Starting
  Starter STARTING SYSTEM SPECIFICATIONS
  Torque TORQUE SPECIFICATIONS
Wheel Alignment
  Adjustment Specifications TECHNICAL SPECIFICATIONS
  Torque Front link and coil suspension: TORQUE SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque (SRW) Flanged Lug Nut: Refer to TORQUE SPECIFICATIONS
Cone Lug Nut: Refer to TORQUE SPECIFICATIONS