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Home >> Dodge and Ram >> 2016 >> Durango Limited, AWD >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.6L Engine (Service Information) >> Valve Timing >> Cover(S), Engine Timing >> Installation >> Installation

Cover(S), Engine Timing: Installation: Installation

Fig 1: Coolant Outlet Housing, Water Pump & Bolts
GC0144267Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the coolant outlet housing (1) to the timing cover with a new gasket using only the four bolts (2) shown in illustration tightened to 12 N.m (106 in. lbs.).
  2. If removed, install the water pump (3) to the timing cover using only the four bolts (4) shown in illustration tightened to 12 N.m (106 in. lbs.). Refer to PUMP, WATER, INSTALLATION .
    Fig 2: Coolant Outlet Housing Gasket & Water Pump Gasket
    GC0144266Courtesy of CHRYSLER GROUP, LLC
  3. Install the coolant outlet housing gasket (1) and the water pump gasket (2).
    Fig 3: Sealant At Cylinder Head Bosses, Right & Left Flanges, Cylinder Head-To-Engine Block T-Joints & Cover To Right Cam Chain Tensioner Gap
    GC0144268Courtesy of CHRYSLER GROUP, LLC
  4. Clean the engine timing cover, cylinder head and block mating surfaces with isopropyl alcohol in preparation for sealant application. Refer to ENGINE GASKET SURFACE PREPARATION .
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Threebond Engine RTV Sealant may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 20 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

  5. Apply a 2 to 3 mm wide bead of Mopar® Threebond Engine RTV Sealant to the front cover as shown in illustration in the following locations:
    • Three cylinder head bosses (1)
    • Right and left flanges (2)
    • Four cylinder head to engine block T-joints (3)
    • Cover to right cam chain tensioner gap (4)
    Fig 4: Timing Cover Bolts
    GC0152304Courtesy of CHRYSLER GROUP, LLC
  6. Align the locator pins (4) on the engine block to the engine timing cover and install the cover.
  7. Install and tighten the timing cover attaching bolts:
    • Twenty-two M6 bolts (3) to 12 N.m (106 in. lbs.).
    • Two M8 bolts (2) to 25 N.m (18 ft. lbs.).
    • Three M10 bolts (1) to 55 N.m (41 ft. lbs.)
  8. Install the upper and lower oil pans. Refer to PAN, OIL, INSTALLATION .
  9. Install the right and left cylinder head covers and upper intake manifold. Refer to COVER(S), CYLINDER HEAD, INSTALLATION .
  10. Install the crankshaft vibration damper. Refer to DAMPER, VIBRATION, INSTALLATION .
  11. Install the accessory idler pulley. Refer to PULLEY, IDLER, INSTALLATION .
  12. Install accessory drive belt tensioner. Refer to TENSIONER, BELT, INSTALLATION .
  13. Install the thermostat housing and upper radiator hose. Refer to THERMOSTAT, REMOVAL .
  14. Install the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL .
    Fig 5: Vacuum Pump Bracket & Outlet Hose Clamps
    GC0173554Courtesy of CHRYSLER GROUP, LLC
  15. Install the heater core supply tube bolt (1) and tighten to the proper specification. Refer to ENGINE SPECIFICATIONS .
  16. Install the heater core supply hose (2) to the coolant outlet housing.
    Fig 6: Lower Heater Hose & Lower Radiator Hose
    GC0173643Courtesy of CHRYSLER GROUP, LLC
  17. Install the lower radiator hose (2) to the water pump housing.
  18. Install the heater core return hose (1) to the water pump housing.
  19. Install the electric vacuum pump. Refer to PUMP, ELECTRIC VACUUM, INSTALLATION .
  20. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to STANDARD PROCEDURE .
  21. Connect the negative battery cable.
  22. Fill the cooling system. Refer to STANDARD PROCEDURE .
  23. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level. STANDARD PROCEDURE .
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