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Home >> Dodge and Ram >> 2010 >> Caliber Express >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> T355 Manual Transmission (Service Information) >> DIFFERENTIAL, Transaxle >> Assembly >> Assembly >> Notes

DIFFERENTIAL, Transaxle: Assembly: Assembly: Notes

Fig 1: Side Gear Thrust Washer
GC0081343Courtesy of CHRYSLER LLC
1 - SIDE GEAR THRUST WASHER
  1. Install side gear thrust washer (1) into case.
    Fig 2: Differential Side Gear
    GC0081342Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL SIDE GEAR
  2. Install side gear (1).
    Fig 3: Pinion Gear and Thrust Washer
    GC0099011Courtesy of CHRYSLER LLC
    1 - THRUST WASHER (4)
    2 - PINION GEAR (4)
  3. Install pinion gear (2) and thrust washer (1) into case.
    Fig 4: Long Pinion Shaft
    GC0081341Courtesy of CHRYSLER LLC
    1 - PINION SHAFT (LONG)
  4. Install pinion shaft (1).
    Fig 5: Side Gear Thrust Washer
    GC0081340Courtesy of CHRYSLER LLC
    1 - SIDE GEAR THRUST WASHER
    2 - DIFFERENTIAL SIDE GEAR
  5. Install the side gear (2) and the thrust washer (1).
    Fig 6: Differential Support Plate
    GC0081339Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL SUPPORT PLATE
    2 - DIFFERENTIAL CASE
  6. Install differential support (1) onto case (2).
    Fig 7: Removing/Installing Bolts Holding Pinion Shaft Retainer & Ring Gear To Differential Case
    GC0082682Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL CASE
    2 - BOLT (12)
    3 - RING GEAR
    4 - PINION SHAFT RETAINER (2)
  7. Install pinion shaft retainer along with NEW  ring gear-to-case bolts (2) tighten bolts to 95 N.m (70 ft. lbs.).
    Fig 8: Installing/Removing Differential Side Bearing To Ring Gear Side Using Arbor Press, Handle C-4171, & Installer L-4410
    GC0099012Courtesy of CHRYSLER LLC
    1 - ARBOR PRESS RAM
    2 - BEARING CONE
    3 - HANDLE C-4171
    4 - INSTALLER L-4410
    5 - DIFFERENTIAL ASSEMBLY
  8. Using an arbor press (1), Handle C-4171 (3), and Installer L-4410 (4), install differential side bearing to ring gear side.
    Fig 9: Installing/Removing Differential Side Bearings To Case Side Using Arbor Press, Handle C-4171, & Installer L-4410
    GC0082683Courtesy of CHRYSLER LLC
    1 - HANDLE C-4171
    2 - INSTALLER L-4410
    3 - BEARING CONE
  9. Using an arbor press, Handle C-4171 (1), and Installer L-4410 (2), install differential side bearings (3) to case side.