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Home >> Dodge and Ram >> 2005 >> Durango 3.7 K >> Repair and Diagnosis (Single Page) >> Body & Frame >> Windows >> Interior/Exterior >> Sunroof >> Assembly-Module >> Installation

Body & Frame: Windows: Interior/Exterior: Sunroof: Assembly-Module: Installation

Fig 1: U-NUTS
GC0010678Courtesy of DAIMLERCHRYSLER CORP.
  1. Verify that u-nuts (1) are in position in the roof bow #2 (2).
  2. Verify that glass panel is loose and slightly retracted.
    Fig 2: SUNROOF ASSEMBLY
    GC0010677Courtesy of DAIMLERCHRYSLER CORP.
  3. Raise sunroof module assembly (4) and guide it carefully into position.
    Fig 3: SPECIAL TOOL # 9582
    GC0010680Courtesy of DAIMLERCHRYSLER CORP.
  4. While supporting the sunroof assembly, start the 12 attaching screws, three along each side rail, two along the front trough and four along the motor bracket.
  5. Position special tool # 9582 pins (3) through the locating holes (2) and confirm the module assembly (1) is properly aligned.
    Fig 4: ASSEMBLY TIGHTENING SEQUENCE
    GC0010679Courtesy of DAIMLERCHRYSLER CORP.
  6. Tighten the attaching screws to 6 N.m (53 in. lbs.) using the sequence shown in Fig 4.
    Fig 5: ALIGNMENT TOOL
    GC0010681Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove the alignment tool (1) from the alignment holes (2).
    Fig 6: SUNROOF WIRE HARNESS ELECTRICAL CONNECTOR
    GC0010676Courtesy of DAIMLERCHRYSLER CORP.
  8. Connect the electrical connector (4).
    Fig 7: DRAIN TUBES
    GC0010668Courtesy of DAIMLERCHRYSLER CORP.
  9. Connect the drain tubes to the sunroof (1).
    Fig 8: MODULE ASSEMBLY
    GC0010675Courtesy of DAIMLERCHRYSLER CORP.
  10. Position the video display support bracket (2), if equipped, and install the bolts (1 & 4). Tighten the bolts to 6 N.m (53 in. lbs.).
  11. Connect battery negative cable.
  12. Test sunroof operation, adjust if necessary. (Refer to BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS) 
  13. Install headliner. (Refer to BODY/INTERIOR/HEADLINER - INSTALLATION)