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Home >> Chrysler >> 2009 >> Sebring Base, 2D Convertible, ED3 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Removal >> Engine Assembly

Engine Assembly

Fig 1: ENGINE COVER-2.4L
GC0121384Courtesy of CHRYSLER LLC
  1. Remove engine cover (1).
    Fig 2: Coil Connector
    GC0121385Courtesy of CHRYSLER LLC
  2. Perform fuel pressure release procedure, then disconnect and remove fuel line (3). Refer to Fuel System/Fuel Delivery - Standard Procedure .
  3. Remove make-up air hose (2).
    Fig 3: Air Cleaner Housing Assembly
    GC0121386Courtesy of CHRYSLER LLC
  4. Remove air cleaner housing assembly (1). See Engine/Air Intake System/BODY, Air Cleaner - Removal .
    Fig 4: BATTERY CABLE
    GC0121387Courtesy of CHRYSLER LLC
  5. Disconnect negative battery cable (1).
  6. Discharge air conditioning system, if equipped (refer to STANDARD PROCEDURE ).
  7. Drain cooling system (refer to STANDARD PROCEDURE ).
    Fig 5: COOLANT RESERVOIR
    GC0121388Courtesy of CHRYSLER LLC
  8. Remove coolant reservoir (1).
  9. Remove power steering reservoir (2).
    Fig 6: Power Steering Line Support
    GC0121389Courtesy of CHRYSLER LLC
  10. Remove power steering line support at engine mount (1).
  11. Remove power steering pump and set aside.
    Fig 7: Coolant Adapter
    GC0121390Courtesy of CHRYSLER LLC
  12. Remove coolant hoses from coolant adapter (3).
  13. Disconnect coolant temperature sensor connector (1) and capacitor connector (2).
    Fig 8: Coil Connector
    GC0121385Courtesy of CHRYSLER LLC
  14. Disconnect coils (1), injectors (4), cam sensors, oil temperature sensor, and oil control valve electrical connectors and reposition harness.
  15. Remove PCV hose (5) from valve cover.
  16. Remove harness from intake (2).
  17. Remove throttle body support bracket (1).
  18. Remove vacuum lines from throttle body and intake manifold.
  19. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
    Fig 9: INTAKE TORQUE SEQUENCE
    GC0121391Courtesy of CHRYSLER LLC
  20. Remove dipstick.
  21. Remove intake bolts and remove intake.
  22. Disconnect coolant temperature sensor at block, knock sensor, oil pressure sensor, generator, starter, block heater (if equipped), A/C compressor (if equipped), and block ground.
  23. Remove accessory drive belt.
    Fig 10: Oil Drain Plug
    GC0121392Courtesy of CHRYSLER LLC
  24. Raise vehicle.
  25. Remove front splash shield.
  26. Drain oil (2).
    Fig 11: Catalytic Converter At Exhaust Manifold
    GC0121393Courtesy of CHRYSLER LLC
  27. Remove exhaust pipe to exhaust manifold bolts (1).
  28. Disconnect oxygen sensor connector (3).
  29. Remove exhaust manifold heat shield (2).
  30. Remove exhaust manifold.
    Fig 12: INSPECTION COVER
    GC0121394Courtesy of CHRYSLER LLC
  31. Remove inspection cover (1) and mark torque converter to flywheel.
    Fig 13: MODULAR CLUTCH TO FLEX PLATE BOLTS
    GC0121395Courtesy of CHRYSLER LLC
  32. On vehicles equipped with an automatic transaxle, remove torque converter bolts (1).
  33. On vehicles equipped with a manual transaxle, remove modular clutch bolts (1).
  34. Remove lower bellhousing bolts (2).
    Fig 14: A/C COMPRESSOR
    GC0121396Courtesy of CHRYSLER LLC
  35. Remove A/C compressor (1) from engine and set aside.
  36. Remove generator and lower idler pulley.
    Fig 15: CRANKSHAFT POSITION SENSOR
    GC0121397Courtesy of CHRYSLER LLC
  37. Disconnect CKP sensor (2) electrical connector.
    Fig 16: Right Engine Mount Bracket & Retaining Bolts
    GC0121228Courtesy of CHRYSLER LLC
  38. Remove right engine mount bracket retaining bolts (4).
  39. Remove power steering hose hold down (3).
  40. Remove retaining nuts (2) and position mount bracket (1) aside.
    Fig 17: LIFT CHAIN
    GC0121398Courtesy of CHRYSLER LLC
  41. Remove intake oil control valve to prevent damage.
  42. Install engine lift chain to rear lift bracket and bolt to cylinder head (1) in the front.
  43. Hoist engine from vehicle.
  44. Separate engine and transmission.