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Home >> Chrysler >> 2007 >> Sebring Base, 2.4 K >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Installation >> Engine Assembly

Engine Assembly

Fig 1: Identifying Lift Chain
GC0059810Courtesy of CHRYSLER LLC
  1. Connect engine lift chain (1) to engine.
  2. Slowly lower engine assembly in to position.
    Fig 2: Identifying Right Engine Mount
    GC0059811Courtesy of CHRYSLER LLC
  3. Position right mount bracket (2) and install bolts (3).
  4. Install mounting bolts at the right engine mount bolts and tighten bolts to 118 N.m (87 ft. lbs.).
  5. Install through bolt (4) and tighten to 118 N.m (87 ft. lbs.).
    Fig 3: Identifying A/C Compressor
    GC0059812Courtesy of CHRYSLER LLC
  6. Install A/C compressor mounting bracket (2).
  7. Install A/C compressor (1) and connect lines.
  8. Install exhaust manifold and upper lower heat shields (Refer to MANIFOLD-EXHAUST .
  9. Install oxygen sensor and connect electrical connector.
    Fig 4: Identifying Ground Strap
    GC0059813Courtesy of CHRYSLER LLC
  10. Install Ground strap (1) near right strut tower.
  11. Raise vehicle.
    Fig 5: Identifying Crankshaft Position Sensor
    GC0059814Courtesy of CHRYSLER LLC
  12. Install crankshaft position sensor (CKP) (2).
  13. Connect CKP electrical connector (2).
    Fig 6: View Of Catalytic Converter At Exhaust Manifold
    GC0059815Courtesy of CHRYSLER LLC
  14. Install manifold to exhaust pipe bolts (1) and tighten bolts.
  15. Install generator.
    Fig 7: Identifying Modular Clutch To Flex Plate Bolts
    GC0059816Courtesy of CHRYSLER LLC
  16. Install lower bell housing bolts (2) and tighten.
  17. Align torque converter and flex plate mark. Install torque converter bolts (1) and tighten.
    Fig 8: Identifying Inspection Cover
    GC0059817Courtesy of CHRYSLER LLC
  18. Install inspection cover (1).
    Fig 9: View Of Oil Filter
    GC0059818Courtesy of CHRYSLER LLC
  19. Install new oil filter (1).
  20. Lower vehicle.
  21. Install upper idler pulley.
  22. Install power steering pump.
    Fig 10: Identifying Power Steering Line Support
    GC0059819Courtesy of CHRYSLER LLC
  23. Install power steering line support bracket (1).
  24. Install power steering pump.
  25. Install accessory drive belt.
  26. Connect electrical connectors at block ground, starter, A/C compressor, knock sensor, oil pressure sensor, generator, coolant temperature sensor at block, and block heater.
    Fig 11: Identifying Intake Manifold Torque Sequence
    GC0059820Courtesy of CHRYSLER LLC
  27. Install intake manifold and tighten bolts to 24 N.m (18 ft. lbs.) as shown.
    Fig 12: Identifying Throttle Body Support
    GC0059821Courtesy of CHRYSLER LLC
  28. Install throttle body support bracket (1).
  29. Connect manifold flow control valve and electronic throttle control electrical connectors.
  30. Insert wiring harness retainer into intake manifold (2).
  31. Install engine oil dip stick.
    Fig 13: View Of Coil Connectors
    GC0059822Courtesy of CHRYSLER LLC
  32. Install PCV hose (5).
  33. Install vacuum lines at throttle body and intake manifold.
  34. Install intake air tube on throttle body.
  35. Connect engine harness electrical connectors.
    Fig 14: Identifying Coolant Adapter
    GC0059823Courtesy of CHRYSLER LLC
  36. Install coolant hoses at coolant adapter (3).
    Fig 15: Identifying Coolant Reservoir
    GC0059824Courtesy of CHRYSLER LLC
  37. Install coolant reservoir (1) and connect hose.
    Fig 16: View Of Coil Connectors
    GC0059822Courtesy of CHRYSLER LLC
  38. Connect fuel line to fuel rail (3).
    Fig 17: Identifying Battery Cable
    GC0059825Courtesy of CHRYSLER LLC
  39. Connect negative battery cable (1).
    Fig 18: Identifying Air Box
    GC0059826Courtesy of CHRYSLER LLC
  40. Install air cleaner housing (1) and connect inlet air hose (Refer to HOUSING-AIR CLEANER .
  41. Fill with coolant.
  42. Fill with oil.
    CAUTION: Do NOT run the engine with a vacuum pump in operation or with a vacuum present within the A/C system. Failure to follow this caution will result in serious A/C compressor damage.
  43. Evacuate the refrigerant system (refer to HEATING & AIR CONDITIONING - SERVICE INFORMATION .
  44. Charge the refrigerant system (refer to HEATING & AIR CONDITIONING - SERVICE INFORMATION .
    Fig 19: View Of Engine Cover - 2.4L
    GC0059827Courtesy of CHRYSLER LLC
  45. Start engine and check for leaks.
  46. Install engine cover (1).
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