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Diesel Engine

  1. Be sure the air seal is in position before radiator is installed.  Slide radiator down into position. Seat the radiator with the rubber isolators into the mounting holes provided, with a 10 lbs. force.
  2. Position air conditioning condenser onto the radiator lower mounts and install upper screws. See Figure. Tighten fasteners to 5 N.m (45 in. lbs.).
  3. Install the radiator upper and lower hoses. See Figure.
  4. Connect the coolant bypass hose.
  5. Install the radiator fans. (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) 
  6. Install the radiator upper crossmember support. (Refer to BODY/EXTERIOR/GRILLE OPENING REINFORCEMENT - INSTALLATION)
  7. Fill the cooling system (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  8. Connect negative cable to battery.
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