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Intermittent Condition: Diesel

WARNING: This page is about a different car, the 2004 Dodge Pickup and 2004 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: When the engine is operating, DO NOT stand in a direct line with the fan. DO NOT put your hands near the pulleys, belts or fan. DO NOT wear loose clothing.
NOTE: The conditions that set the DTC are not present at this time. The following list may help in identifying the intermittent condition.
  1. Refer to any TSB's that may apply.
  2. Review the DRBIII(R) Freeze Frame information. If possible, try to duplicate the conditions under which the DTC set.
  3. With the engine running at normal operating temperature, monitor the DRBIII(R) parameters related to the DTC while wiggling the wire harness. Look for parameter values to change and/or a DTC to set.
  4. Visually inspect the related wire harness. Look for an chafed, pierced, pinched, partially broken wires and broken, bent, pushed out, or corroded terminals.
  5. Inspect and clean all ECM, engine, and chassis grounds that related to the DTC set.
  6. If numerous trouble codes were set, use a wire schematic to help you find any common ground or supply circuits.
  7. For any related DTC's , actuate the relay with the DRBIII(R) and wiggle the related wire harness to try to interrupt the actuation.
  8. A data recording, and/or lab scope should be used to help diagnose intermittent conditions.
  9. Use the DRBIII(R) to perform a system test if one applies to failing component.
  10. If problems were found during the inspections, repair as necessary. See POWERTRAIN VERIFICATION TEST VER-5 (DIESEL)  . If no problems were found, test is complete.